Plastic is an extremely important material that we see in a diverse range of products in our homes and workplaces. With its extreme versatility, plastic is a regular part of our daily lives.
However, there are many challenges in the plastic processing process, many of which affect consumers, the environment, and companies on a wide scale. Let’s examine a few of them.
1. Counterfeit Materials
One of the main challenges of plastic processing that isn’t as well known is that of the implementation of counterfeit materials. Because of problems with counterfeiting, the U.S. conglomerate, DuPont, recently issued a warning for companies within the plastics industry.
After uncovering the use of counterfeit resin in a variety of Chinese markets, DuPont has made it clear they expect the plastics industry to be more accountable for knowing exactly what materials are being utilized in different products.
Fake polymers, like nylon, are not as easily detected as counterfeit, so lesser-quality materials can at times pass undetected. Due to this issue, it reflects negatively on various plastic companies, giving them a reputation for supplying low-quality products.
Reducing the spread of counterfeit materials is an extremely pressing issue that can be mediated with stronger supply chain management.
2. Reverse Logistics
According to a 2016 GRID-Arendal report, it is estimated that:
- 40% of plastic is single use
- 20% of plastic is long lasting
- 40% of plastic has an intermediate lifespan, such as consumer electronics
In order for the plastics industry to maintain an environmental, economic, and cost-conscious status, reverse logistics is key. This poses a challenge, however, when recycling and processing are not as easy as expected.
A whole new line of work must become established to implement recycling and processing with top potential to benefit the plastics industry. With this, plastic fabrication would greatly benefit and advance the industry like never before.
3. The Ratio
Another key challenge in the plastic processing industry is that of establishing the correct ratio of polyethylene and other materials.
The ratio needs to be exact so that the end products do not result in being too stiff, too flexible, easy to break, etc. Plastic processing operations must be careful to monitor such ratios to ensure their facilities are operating as efficiently as possible.
4. Sorting
In regards to the recycling aspect of plastic processing, a key aspect of this process is that of proper sorting. Different types of plastic are processed and recycled differently, so it’s important to have systems in place which take this into account.
This of course can lead to a time-consuming and tedious process. And since different plastic types have different melting temperatures, even more factors need to be addressed.
Failure to complete sorting in the correct manner can result in environmental issues and equipment damage for future projects, something no facility wants to face.
How Shini USA Can Help
At Shini USA, we offer an extensive range of products, parts, and services to help your company overcome various challenges in the plastics industry.
Our products provide top-of-the-line solutions for plastic scrap, plastic processing equipment, and plastic processing machinery, which include:
- Drying
- Feeding and Blending
- Conveying
- Heating and Cooling
- Automation
- Granulating, Recycling, and Shredding
With our products, we can help your company remain a strong competitor in the plastics industry. Shini USA is proud to offer a wide range of quality equipment to fulfill all of your solutions for plastic scrap and more. Made with durable materials that utilize innovative designs, Shini USA products are always the answer.
When you are searching for new products for your operations, consider Shini USA, the best supplier for plastic processing equipment. To find out more, contact our team today!